Breakdance – 230 – Manufacturing & Engineering Capabilities

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Design for manufacturing

Resolve the pack before the mold.

Wall sections, closures, filling, and assembly are cheaper to change on screen than in steel. We review the system together and mark the risks before quoting.

CAD model of a cosmetic bottle and pump assembly on a workstation screen

Closure & bottle / CAD review

CHECK

Wall sections

Wall thickness, draft, radii, and shut-off checked together — before the tool is cut.

FIT

Closure & fit

Thread, torque, liner compression, and pump engagement checked as one system.

REPORT

DFM report

A pass/fix list with the dimensions, risks, and photos you need to quote with confidence.

Tooling & sampling

The tool is a promise. T1 is the proof.

Sample in the resin and color you will run, measure the critical dimensions, and sign off before the production slot is locked.

T1 sample / measurement

TOOL

Real resin

The resin and color you will actually run — not a stand-in that hides shrinkage.

MEASURE

T1 measurement

Critical dimensions, a photo set, and the first real answer to the drawing.

PROOF

Sign-off

A clear pass/fix list signed before the production slot is locked.

Decoration & assembly

The finish is a process, not a swatch.

Hot stamp, screen, spray, and assembly each move the tolerances. We validate decoration on the same resin and geometry that will run.

Pump & closure / finish trial

FINISH

Hot stamp

Foil, pressure, and dwell validated on the same resin and geometry as the run.

FINISH

Screen & spray

Coverage, adhesion, and cure checked on the decorated part before the run.

FIT

Assembly

Pump, liner, and carton engagement checked as one finished pack.

Materials & sustainability

Material is a decision, not a default.

PCR, mono-material, and refill formats are tested for compatibility, drop, and decoration before they reach the line.

Material sample / compatibility

MATERIAL

PCR blends

PCR ratio, color, and drop performance tested against your formula.

MATERIAL

Mono-material

Mono-material structures that stay recycle-ready without losing drop strength.

FORMAT

Refill

Refill pods that survive filling, drop, and repeated use at your fill line.

Quality & compliance

The pack you approve is the pack you receive.

The golden sample becomes the reference. In-line checks, dimensional reports, and batch records keep every run honest.

Golden sample / inspection

Golden sample

The approved reference, locked with photos, dimensions, and decoration limits.

In-line checks

In-line checks at the line — the part is measured, not assumed.

TRACE

Batch records

Batch records and inspection reports that travel with every order.

Production & logistics

A signed-off pack.
A line that repeats it.

From pre-production to the last carton, the approved reference travels with the order. NDA on request; sample files welcome.

Production line / batch release

PLAN

Pre-production

Materials, components, and the production schedule locked before the line.

VERIFY

First article

The first parts off the tool checked against the golden sample before the run.

SHIP

Batch & ship

Final inspection, documents, and shipping marks ready for dispatch.